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Roll-To-Roll Plasma


Boffotto LogoR2R Plasma Treatment System

Designed specifically for roll-to-wire circuit board and roll-type materials. The Use of advanced transmission technology; creating the perfect combination for plasma technoloy.  


roll_to_roll_plasma

 

ADVANTAGES 

  • Moving rectifying system ensures the accuracy of winding
  • 40KHz plasma excitation power supply with enhanced arc control and extremely wide matching impedance
  • Constant tension and speed control system
  • Magnetic sealing technology to ensure the whole plasma process conduct in vacuum
  • Patent chamber design ensures the stability of transmission system in vacuum
  • Suitable for 3” or 6” roller materials
  • Specifically for FPCB surface cleaning and blind hole desmear and cleaning functions

MACHINE FEATURES  

  • Material width10~500mm
  • Material Thickness ≥ 18um
  • Material Thickness ≥ 18um
  • Processing Seed 0.1-2.0 M/Min
  • Reaction Zone Length 4 M
  • Capacity of Material 3” or 6”
  • Greatest Diameter of Material 350mm
  • Accuracy ±1 mm
  • Power 40KHz@5KW
  • Etching Uniformity ≥80%
  • Vacuum Pump Dry Pump 1178CFM
  • Working Area 3.5 * 4.5M
  • Loading Height 1.2M
  • Gas Channels 4 Channels 4 Gases
  • Dry Air 80~100PSIG
  • Electricity Requirement 208VAC/100A/3PH/50/60HZ
  • Tension Control Range 0N~100N (Can be configured)
  • Weight of Machine 4700KG

OPTIONS

  • H2 Processing Integrated Safety Control & dedicated Mass Flow Controllers

RELATED PRODUCTS 

P15V-M P15V-E9    P15-e9s  P06H

 

 

 

  


All information subject to change without notice!

For more information, visit the website or send us your information request.

 

Overview Plasma Systems for PCB processing

Overview Plasma Systems

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High Volume, Fast Processing

-15 Cells
-Cell Size: 1118 * 610mm (44 * 24")
-Multiple Panel loading per Cell

Read More

P15V-M

NO

1

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Low to Mid Volume,
Fast Processing

-9 Cells
-Cell Size: 1118 * 610mm (44 * 24")
-Multiple Panel loading per Cell
-Upgradeable to 15 Cells

Read More

P15V-E9

NO

2

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Prototype & Low Volume,
Fast Processing

-9 Cells
-Cell Size: 1118 * 610mm (44 * 24")
-Multiple Panel loading per Cell

Read More

P15V-E9S

NO

3

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Prototype & Low Volume,
Fast Processing

-6 Cells
-Double sided horizontal PCB Plasma Processing

Read More

P06H

NO

4

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R2R Plasma Treatment System

Designed specifically for roll-to-wire circuit board and roll-type materials. The Use of advanced transmission technology; creating the perfect combination for plasma technoloy.

Read More

Roll-To-Roll Plasma

NO

5

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>

P15V-M

Boffotto Logo

High Volume, Fast Processing

  • 15 Cells
  • Cell Size: 1118 * 610mm (44 * 24")
  • Multiple Panel loading per Cell

Plasma treatment uniformity is a key operational feature in desmear and etchback applications for HDI, flexible and rigid circuit board manufacturing technologies.


P15V-M PLASMA TREATMENT SYSTEM 

P15V Plasma 3

  • The P15V-M system platform is completely self-contained, requiring minimal floor space. The vacuum system, plasma chamber, control electronics, and 40 kHz power supply are housed in a single enclosure. Full front and rear access allows for convenient service to all interior components. The pump is positioned on rollers for easy removal. No side access is required allowing for even greater floor space savings.
  • The P15V-M system incorporates the best of Boffotto's market leading technology combined with novel application specific technology development based on our greater than 20 years of experience. Through extensive research and development, the P15V-M system presents unique vacuum and gas flow technology, new electrode designs, and superior temperature management. The careful balance of these critical design elements and process recipe parameters delivers a system that creates the most uniform PCB treatment for key applications like desmear and landing pad cleaning.
  • All our P15V system's superior performance capabilities are complemented by very attractive low-cost-of-ownership aspects. The system features a very compact and service-friendly design. The vertical loading concept and the use of easy loading carts minimizes any idle time which generates high levels of productivity. The fast vacuum pump down and greatly enhanced process cycle times further add to the throughput and productivity of the system.
  • Equipped with a touch-screen PC Operator Interface, the P15V-M system provides a wide breadth of control capability and data collection. Unlimited recipes can be stored for easy switching of plasma processes from batch to batch. Password protection ensures that no unauthorized entries can be made.

ADVANTAGES 

  • High throughput of HDI, flexible and rigid panels for maximum production flexibility
  • Accommodates larger panel sizes within a small footprint to consume minimal floor space
  • Faster units per hour (UPH) processing to meet today's demanding manufacturing schedules
  • Low CF4 gas consumption for desmear applications contributes to the lowest cost of ownership in its class
  • Patented system technologies produce superior process uniformity at high throughputs

MACHINE FEATURES 

  • Aluminium Chamber Construction
  • Vacuum Chamber: 1680L
  • Real-Time Temperature Controlled Electrodes
  • Oxygen Service DRY Pumping Package with 65 CFM Pump and 2600CFM Blower
  • PE II - 10,000 Watt, 40 KHz RF generator with automated tuning network
  • Gas Control of up to 5 Mass Flow Controllers with low gas alarms
  • Optimized gas consumption for cost-effective use of gasses such as CF4
  • Multiple Rack Assemblies for optimized loading of Rigid and Flex Panels
  • Fully Integrated High Resolution Touch Screen
  • No hazardous waste disposal  

OPTIONS

  • H2 Processing Integrated Safety Control & dedicated Mass Flow Controllers
  • Wide Range of Frames available for easy and secure Flex Panel loading & processing 

RELATED PRODUCTS 

P15V-E9S P15V-E9S    P06H  Roll_to_Roll_Plasma 

 

  


All information subject to change without notice!

For more information, visit the website or send us your information request.

 

PCB Plasma Applications

Boffotto Logo

Adeon Technologies offers a complete range of Boffotto Plasma Systems for Printed Circuit Board processing.

As European market leaders in the field of plasma we understand the need for flexibility and versatility. The keywords for plasma batch processing  of Printed Circuit Boards are "Process Uniformity". Adeon offers to all Plasma systems it supplies a free of charge "Life Long Application Support", meaning we will provide the best possible recepies and parameters for the Plasma Batch Process based on materials loaded and process type required as for example:

  • Desmear & Etchback
    Improving reliability. Plasma effectively removes the residual resin and other contaminants in multi-layer printed circuit boards to vastly improve reliability.
    The mechanical drilling of vias in multi-layer PCBs creates a residual resin that smears along the walls of the vias, impeding metalization of the electrical connections. After drilling, resin removal from inner layer posts is required to ensure reliable electrical contact. Traditional methods of etching and desmearing are often not effective for today’s multi-layer board designs due to the capillary effect present with wet chemicals, and the limitations related to the use of advanced board materials. In contrast, plasma effectively removes epoxies, polyimides, high Tg blends, mixed materials, and other resins in standard and high aspect ratio panels.
  • Surface Activation
    Inner layer preparation: Plasma alters the topography and wettabilitty of inner printed circuit board layers to promote adhesion Cover-coated inner board layers that contain flex materials with unsupported polyimides have smooth surfaces that are difficult to laminate. Plasma alters the topography and wettability of the inner layers to promote adhesion by allowing thin layer processing through use of flex clips. Other chemical processes are not as effective: it is difficult to control the amount of material removed, and unsupported polyimides are inert to most chemicals.
  • Carbon removal
    Plasma treatment removes carbon from both conventional through-hole board vias and blind vias. Laser-formed vias often produce a carbon by-product that prohibits electro-less adhesion. Carbon that mixes with epoxy or polyimide resin and becomes trapped in the vias must be removed prior to metalization. Plasma cleaning removes the carbon from both conventional through-hole board vias and blind vias typically used on boards where component space is restricted.
  • Cleaning Descum
    Plasma treatment removes resist residue from PCB inner layers and panels without affecting the circuit pattern. It also removes residual solder mask bleed from lands for better bonding and solderability. Resist residue sometimes remains after developing fine pitch circuitry. If the residue is not removed prior to etch, the board can short circuit. Plasma effectively removes resist residue from inner layers and panels without affecting the circuit pattern. It also removes residual solder mask bleed from lands for better bonding and solderability.
  • Surface - PTFE Activation
    The Boffotto plasma process can modify fluoropolymer surfaces and desmear resins to prepare hole walls for electro-less copper or direct metalization
    Surface activation for double-sided and multi-layer fluoropolymer through-hole boards is necessary to increase surface wettability. Chemical processes do not have the flexibility to treat non-stick materials and other resins mixed in the same panel. However, a single plasma process can modify fluoropolymer surfaces and desmear resins, effectively preparing hole walls for electro-less copper or direct metalization.

All information subject to change without notice!

For more information, visit the website or send us your information request.

 

P15V-E9

Boffotto Logo

 Low to Mid Volume, Fast Processing

  • 9 Cells
  • Cell Size: 1118 * 610mm (44 * 24")
  • Multiple Panel loading per Cell
  • Upgradeable to 15 Cells

Plasma treatment uniformity is a key operational feature in desmear and etchback applications for HDI, flexible and rigid circuit board manufacturing technologies.


  P15V-M PLASMA TREATMENT SYSTEM 

P15V Plasma 1

  • The P15V-E9 system platform is completely self-contained, requiring minimal floor space. The vacuum system, plasma chamber, control electronics, and 40 kHz power supply are housed in a single enclosure. Full front and rear access allows for convenient service to all interior components. The pump is positioned on rollers for easy removal. No side access is required allowing for even greater floor space savings.
  • The P15V-E9 system incorporates the best of Boffotto's market leading technology combined with novel application specific technology development based on our greater than 20 years of experience. Through extensive research and development, the P15V-E9 system presents unique vacuum and gas flow technology, new electrode designs, and superior temperature management. The careful balance of these critical design elements and process recipe parameters delivers a system that creates the most uniform PCB treatment for key applications like desmear and landing pad cleaning.
  • All our P15V system's superior performance capabilities are complemented by very attractive low-cost-of-ownership aspects. The system features a very compact and service-friendly design. The vertical loading concept and the use of easy loading carts minimizes any idle time which generates high levels of productivity. The fast vacuum pump down and greatly enhanced process cycle times further add to the throughput and productivity of the system.
  • Equipped with a touch-screen PC Operator Interface, the P15V-E9 system provides a wide breadth of control capability and data collection. Unlimited recipes can be stored for easy switching of plasma processes from batch to batch. Password protection ensures that no unauthorized entries can be made.

ADVANTAGES 

  • Accommodates larger panel sizes within a small footprint to consume minimal floor space
  • Faster units per hour (UPH) processing to meet today's demanding manufacturing schedules
  • Low CF4 gas consumption for desmear applications contributes to the lowest cost of ownership in its class
  • Patented system technologies produce superior process uniformity at high throughputs

MACHINE FEATURES 

  • Aluminium Chamber Construction
  • Vacuum Chamber: 1680L
  • Real-Time Temperature Controlled Electrodes
  • Oxygen Service DRY Pumping Package with 65 CFM Pump and 2600CFM Blower
  • PE II - 10,000 Watt, 40 KHz RF generator with automated tuning network
  • Gas Control of up to 5 Mass Flow Controllers with low gas alarms
  • Optimized gas consumption for cost-effective use of gasses such as CF4
  • Multiple Rack Assemblies for optimized loading of Rigid and Flex Panels
  • Fully Integrated High Resolution Touch Screen
  • No hazardous waste disposal

OPTIONS

  • H2 Processing Integrated Safety Control & dedicated Mass Flow Controllers
  • Wide Range of Frames available for easy and secure Flex Panel loading & processing 

RELATED PRODUCTS 

P15V-M P15V-E9S    P06H  Roll_to_Roll_Plasma 

 

  


All information subject to change without notice!

For more information, visit the website or send us your information request.

 

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About Adeon

At Adeon we believe that it is the quality of our work that placed us in our current position, and quality is what we try to improve with everything we do. European PCB manufacturers are often challenged to produce many different designs and technology levels every day. This makes it challenging to select and provide equipment that is capable of doing that. Our goal is to offer the best service and support against affordable rates to the highest standards to help our customers to stay at the forefront of technological developments.

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